Liberating MCR
Technology
-
Market Development in Jhansi
Subroto Roy
Development
Alternatives is engaged in promotion of the Micro Concrete Roofing
Technology through enterprises. To accelerate the setting up of
micro enterprises and to maintain the highest quality standards of
its roofing products, a business strategy has been operationalised
for large scale dissemination. This is based on designing a mix of
individual entrepreneurs, franchised units and enterprises through
government and institutional financing. The strategy is especially
targeted to building material manufacturers and cement companies.
Development Alternatives is testing out various marketing strategies
and developing essential tools and networks to operate this model in
commercial environment. Our work is supported by the Swiss Agency
for Development Cooperation and provided backstopping by SKAT,
Switzerland.
The
first place selected for testing out the marketing strategy is
Jhansi district in Uttar Pradesh. The Table 1 gives us an idea of
the roofing scenario in Jhansi.
Table 1. :
Predominant material of roofs in Jhansi District - Rural area
1971-1991 |
Year |
Grass, Leaves reeds,
Thatch. Mud, Unburnt Bks, and Bamboo |
Tiles, Slates,
Shingles |
Corrugated Iron,
Zinc or other metal |
Asbestos Cement
Sheets |
Bricks and Lime |
Stone |
Concrete RBC/RCC |
Others |
1971 |
2% |
88% |
0.4% |
0.1% |
0.7% |
4% |
4.6% |
0.2% |
1991 |
1.4% |
77.34% |
0.3% |
0.53% |
8.13% |
4.76% |
7.21% |
0.33% |
|
|
|
|
|
|
|
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|
Source : Table H-II,
Housing Tables, District Census Records, Census of India, 1971 &
Table H-II, Housing Tables, District Cenus Records, Census of
India 1991 |
Out of
the total population, 25% live in fully developed urban areas, while
the rest live in either semi urban or in rural areas. In rural
areas it has been observed that 80% of the houses have sloping roofs
with country made clay tiles. Jhansi has an urban market & growing
rural market but limited choice of good and affordable roofing
products. Moreover, raw material such as sand, stone grit and stone
dust are abundantly available which result in reducing production
cost of MCR tile.
Table 2 : Product
Positioning |
Type of
Roofs |
Cost per sqft |
Usages |
Possible Clients |
Plain tile over
balli understructure & wooden purlins |
Rs. 15/- per sqft |
for veranda,
cattle shed, extensions |
rural market |
Mixed pattern
design on balli u/s & wooden purlins |
Rs. 15/- per sqft
&
Rs. 3/- extra for colouring |
For main rooms,
rooms of second storey, front veranda |
rural market |
Plain tile on
steel u/s |
Rs. 23/- per sqft |
For industrial
sheds, poultry farms |
small & medium
scale industries |
Coloured tiles on
steel u/s |
Rs. 27/- per sqft |
For extensions,
farm houses, big restaurants, resorts, petrol pumps |
urban market |
Coloured tiles on
primary wood |
Rs. 20/- per sqft |
For road side
restaurants |
Dhaba owners,
advertisers of soft drinks |
Market Size and Segment
An
annual target of 0.3 million tiles equivalent to 2,67,000 sqft of
roof has been set which will result in turnover of Rs. 53 lacs.
Product positioning has been done on the basis of price elasticity
of demand. The MCR tile roof is positioned between Asbestos & G.I.
roofs with cladding cost between Rs.13/- to Rs.17/- per sqft and
clay tile roof ranging from Rs.6/- to Rs.10/- per sqft. The Table 2
elaborates the various roofing sequence available with MCR.
Marketing Strategy
To
achieve the above target following sequence has been adopted:
a)
Market development and
b) Enterprise development
Implementation of Marketing Strategy
For
implementation of the above strategies a model work shop unit was
set up at Bijouli near a stone crusher site in Jan. 1996 and at
TARAgram, Orchha in July 1996. Bijouli caters to a catchment area of
65 villages & urban Jhansi, while Orchha caters to 150 villages in
U.P. and M.P. The steps initiated in the implementation of the
strategy are outlined below:
1) Establishment of Brand Name
Initially Micro concrete roofing tile was known as MICRO LITE tile,
on the basis of micro chips used as a raw material and its light
weight. The market failed to register the requisite message of
strength and reliability of the products. The TARAcrete Roofing Tile
was introduced and is now a well established brand name. TARAcrete
will henceforth be used for all TARA building products.
2) Brand & Product Awareness
The
steps taken for increasing awareness levels are:
a) Demonstration Models
Demonstration models have been constructed in selected places with
placards fixed to the roof explaining benefits of MCR technology.
The demonstration structures consist of bus shelters, primary
schools, guest houses and panchayat meeting rooms. This step
provided product exposure.
b) Door To Door Campaign
Local
sales agents were selected on a cost plus commission basis for the
sales campaign in Bijouli & Chirgaon. Selection of zones for
deploying these agents was done on the basis of location of the
maximum number of industries near the road and large volumes of
material movement. Each individual was given a particular captive
area for the campaign. Promotional materials like albums and
pamphlets explaining the benefits of TARAcrete Roofing Tile over
other competing roofing materials were provided to each individual
after during weeks’ rigorous training. The sales pitch focussed on
MCR being a superior product. For greater impact, each agent was
given a uniform consisting of a shirt and cap bearing the TARAcrete
logo.
An
outline of the geographical area, where this is carried out is given
in Table 3.
Table 3 : Area
Profile |
Name of the Road |
No. of villages
along the road (within 25 kms radius) |
No. of building
material manufacturers & suppliers along the road |
Possible impact |
Jhansi - Kanpur
Road |
123 |
25 |
High |
Jhansi - Shivpuri
Road |
96 |
5 |
Low |
Jhansi - Lalitpur
Road |
158 |
17 |
High |
Jhansi - Babina
Road |
139 |
32 |
High |
c) Mass Awareness Campaign
To
develop the brand image a mass awareness campaign was executed along
the guidelines given in Table 4.
Table 4 :
Promotional Methods |
Functions |
Frequency / area |
Timings |
Impact |
In house
demonstration cum functional models |
5000 sqft |
Simultaneous with
market campaign |
At least orders
worth of 2000 sqft from that area |
Wall paintings |
500 sqft in each
area |
Before rains |
20% of villagers
know about TARAcrete in focussed area |
Advertisement in
newspapers |
Once in every
month in local language in local news paper |
During peak demand |
10% of the total
investment recovered through sales |
Cinema slides |
One slide per
cinema hall |
During retailer
development |
1% of total sales
through reference of slides |
Mason & carpenters
meet |
Once every month
in nodal area |
Throughout the
campaign |
10% of the orders
are through them only |
|
|
|
|
3) Establishment of Networks for Selling Products
An
important link in enhancing market share will be the establishment
of effective channels of distribution. For this marketing
arrangements with existing building material retailers and cement
dealers will be made on commission basis.
A
technical and marketing booklet, demonstration model, pamphlets and
signage boards will be given free of cost. Various events such as
carpenters meet, masons meet and cinema slide shows will be
conducted on cost sharing basis. The roofing services will be
provided by carpenters, welders and fabricators. TARAgram will also
help the retailers initially in structural design of custom made
roofs.
4) Establishment and Training of Roofing Service Providers
TARAgram, Orchha has been used for establishment of a carpenters
guild, which offers its services on contract basis. TARAgram
provides jobs to more than 80 residents of nearby villages who have
directly experienced the advantages of TARAcrete. The message gets
transferred to villages and reinforces the impact on fellow
villagers after initial exposure through sales agent of TARAcrete.
Status of MCR in Jhansi Today
During
the process of implementation new experiences have been gained. Some
of these have been enumerated below :
a) |
Door to door selling campaign did not evoke a very positive
response as villagers perceived it as part of some government
scheme. |
b) |
Villagers resist in paying the total amount for the complete
roof installation. Purchasing of tiles was preferred especially
because of the self help mode of house construction still
prevalent in the villages. Wood for understructure was usually
provided by villagers to reduce the cost of the total
installation. |
c) |
One good roof provided at least three orders from the same
locality thus expanding the market share. |
d) |
Roofs with borders of coloured tiles or colourful design were
preferred over plain tile roofs in the villages. |
e) |
Coloured tiles captured the high quality urban market due to
their greater aesthetic appeal over asbestos and G.I. sheets. |
f) |
Square steel purlins gradually took the place of wooden purlins
for high quality roof because of their uniformity. |
g) |
A
poultry farm roof with sprinklers attached achieved a
temperature differential of 12 degrees with respect to the
ambient. Such customised roofs are an important new market
segment. These are growing at a very rapid rate. |
h) |
Roofs of private schools are a major market niche. |
|
|
The
situation today is that there is no tile available to sell as demand
has overshot the production capacity of even 7000 tiles per month.
Today customers are coming with full advance money for their
roofs. MCR has established its credibility as being Total Value
for Money. There is almost always zero stock at all production
centres. A status report of business in Jhansi is given below:
Total no. of roofs installed
|
30 |
|
Commercial |
12 |
|
Residential |
18 |
Total sqft area covered |
13,635 |
|
Commercial |
4909 |
|
Residential |
8726 |
Total business done |
Rs.150,000 |
|
In
August 96 sales touched the total production capacity. Today more
tiles are required to meet the rapidly growing demand. Moreover,
most of the roofs are in residential segment ( 64%) comprising of
extensions, main room etc. The commercial segment comprising of
restaurants, poultry farms and schools, account for the balance 36%
only. This shows that MCR has gained loyalty at the household
level.
Implementation of Enterprise Development Strategy
TARA plans to be only a support service provider & single window
access for the technology in Jhansi and other districts of Central
India. With escalating demand, TARA will now augment the supply by
engaging business partners, to set up MCR franchise units. A
business package has been devised for the franchisee. A synopsis of
the terms of reference is as under:
* |
Have previous experience manufacturing or supply of building
materials. |
* |
Have land of at least 800 sqft near roadside or in high
visibility area. |
* |
Be able to install two machines. |
* |
Be provided 100% buy back i.e. for one machine production @ Rs
0.90/- per tile profit margin for one year. |
* |
Be provided free training and technical support for producing
high quality tiles. |
* |
Install TARAcrete tile roof at his workshop for which the cost
of the tiles will be borne by TARA. |
* |
Be allowed to use of TARAcrete brand name and access to
promotion material |
To
promote this scheme for potential franchisee producers, an
advertisement was published in the local news paper. This has
evoked a very positive response from existing businessmen looking
for diversification possibilities. The final selection of
entrepreneurs will be on the basis of selection criteria already
finalised.
The
franchisee network is expected to be commissioned by October 96 to
achieve a target of producing 20,000 tiles per month. This calendar
year will see at least 4 franchised units producing 2,40,00 tiles
per year exclusive of 1,20,000 tiles produced by TARA. A total
3,60,000 sqft roof area per year under the umbrella of TARAcrete
will be achieved.
But
this is just the beginning. q
The
author is a Marketing Engineer
with Development Alternatives
UNDP Initiative
Small Grants Programme
UNDP has established a US$ 13 million Small
Grants Programme (SGP) under the Global Environment Facility (GEF)
to support small‑scale activities by community groups and
non‑governmental organisations (NGOs) in 33 developing
countries including India. The programme has sponsored some
500 projects worldwide to date. The GEF is a three year pilot
programme aimed at assisting developing countries in
protecting the global environment. More than 80 countries
including India are members of the GEF. The programme is
jointly implemented by UNDP, the World Bank and the UN
Environment Programme.
The Small Grants Programme is operated
worldwide by UNDP on behalf of GEF. Overall responsibility of
SGP activities in India rests with the National Selection
Committee (NSC) composed of nine eminent persons representing
the Government of India, UNDP, New Delhi, universities and
voluntary organisations. SGP‑India is administered, within
the policy framework and guidance provided by the NSC, by a
small Secretariat within the National Host Institution,
Development Alternatives, New Delhi. The SGP‑India Secretariat
is headed by a National Coordinator.
To be eligible for support from the Small
Grants Programme‑India, activities must address the problems
of global warming, destruction of biological diversity,
pollution of international waters, or depletion of the ozone
layer. Priority will be given to small‑scale community‑based
activities that could have an impact on the global environment
if replicated over time, on a large scale.
Activities that might be funded include
innovative projects to develop, test and market
energy‑efficient household products. Other examples could
involve crop diversification and soil renewal to preserve
biodiversity, participatory approaches to forest/parks
management, or activities that would both identify and
conserve species, protect marine ecosystems including
mariculture and fisheries nurseries grounds. Environmental
training and education efforts or community mobilization and
advocacy projects would also be considered for funding.
Awards for individual projects in India range
from Rs. 10,000 to Rs. 400,000.
Enquires about the UNDP/GEF Small Grants Programme in
India should be addressed to:
National Coordinator
UNDP/GEF Small Grants Programme‑India
Development Alternatives
B‑32, Tara Crescent
Qutab Institutional Area
New Delhi ‑ 110 016. |
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