Livelihood Initiatives -
TARA Briquetting Technology
Rajesh Bajpai
energy_raj@yahoo.com
This
article describes the utilisation and management of locally
available
|
TARA Briquetting
Extruder |
biomass resources for meeting the household energy
requirements in rural areas. It presents an enterprise model in
favor of charcoal briquettes, which have a tremendous opportunity
for converting waste to wealth and creating income for rural
households.
Biomass
is one of the most powerful alternate energy sources whose potential
has so not been exploited. The strongest point in its favor is
uninterrupted supply if properly managed. It is expected that
biomass energy can easily replace at least 25% (10 - 15 % by fuel
wood alone) of the energy budget on global level and 40% in India.
Opportunity
In India,
an atleast 200 million tonne of agricultural waste is available.
Even if 50% of this is utilised in gasification, it will be
equivalent to 10,000 MW of power generator capacity or 300 million
barrels of oil per year. In hilly areas, agricultural waste,
forestry residue as barks, dry leaves, shrubs and herbs, are
available in large quantities and can be easily converted to fuel
through controlled burning or pyrolysis. This fuel has a high
calorific value, low ash content and no smoke. The fuel can be
converted to briquettes, which can be easily transported from one
place to another. The conversion of waste biomass to fuel briquettes
is step by step process. First char is derived in a device known as
pyroliser through controlled combustion.
Productivity
(tonnes per month) |
= |
12.5 tonnes |
Total
production cost per month
@ Rs. 3067/tonnes |
= |
Rs. 38,387/- |
Sales per month
@ Rs 5000/tonne |
= |
Rs. 62,500/- |
Profit per
month (before interest &
tax) |
= |
Rs. 24,162/- |
Energy
plays a crucial role in the rural economy. Fuel mix used for
domestic cooking is characterized by dominance of bio fuels,
including wood and non-wood biomass, agro-residues and to a large
extent cow dung. The energy resources are extremely stressed due to
over exploitation and very poor efficiency of utilization. The
energy consumption per capita has a large share of renewable energy
compared to commercial forms of fuel, which are not presently
affordable. The renewable sources are primarily wood and cow dung.
Overuse of wood has led to deforestation.
TARA
Briquetting Technology
The TARA
briquetting technology is designed as a complete package.
"Rajesh Bajpai and
myself had tested the improved quality of TARA briquettes
in our large tandoor. In total 17 kg of the briquettes
were added where as normal coal requirement is 10-12 kg.
Initial buring was perfect and the tandoor was set for
operation within an hour. We tried some kabab and rotis
which came out perfect. After this we monitored for
another two hours the temperature drop/maintenance which
was also okay."
Raj Kamal Chopra
Master Executive Chef
Welcome Group Hotels |
|
The input
is woody biomass material ; the output is clean fuel - TARA Charcoal
briquettes. Set of the equipment consists of the following :
1. Drum
pyroliser
2.
Grinder
3.
Briquetting extruder or press
4. Tools
and accessories
The
Process
The
biomass material is chopped into manageable portions, upto 10 cm in
length and dried. A pyroliser, either drum or beehive type, is used
for converting the dry biomass into charcoal. The pyroliser is
ignited after loading biomass. As soon as open flames are observed,
fresh biomass is added. This process is continued till the pyroliser
is full and the biomass is seen to be burning properly. At this
stage, the top lid is firmly secured leaving small openings for the
smoke to escape. The smoke gradually reduces as the carbonization
progresses. Upon completion of carbonization, the pyroliser is
sealed and left undisturbed for cooling.
The
cooled char is finely ground, mixed with binder and an appropriate
quantity of water so that cohesion is observed in the mixture. This
material is fed into the TARA briquetting extruder which
continuously produces briquettes. The briquetting mass is cut into
equal pieces using the cutter provided with the extruder.
The
Product
TARA
charcoal briquettes are compact solid or hollow, cylindrical in
shape and upto 50 mm in length. The briquette design can be varied
according to speed of burning required, the initial aroma of smoke
needed and on the basis of heat content. The briquettes are easy to
ignite and provide an excellent heating medium with very little
smoke or volatiles.
The TARA
briquettes have the following positive features :
1. |
Easy to ignite |
2. |
Uniform burning |
3. |
Standardisted heat
content |
4. |
Affordable source of
clean fuel |
Marketing
Charcoal
briquettes have been used as cooking fuel for ‘Dhabas’ (roadside
eateries), and five star hotels.
q
For details contact:
Chief Executive Officer
T A R A
B-32, TARA Crescent, Qutab Institutional Area,
New Delhi 110 016
Tel : 2680-1445, 2680-4482; Fax: 2686-6031
email : tara@sdalt.ernet.in
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