Vertical Shaft Brick Kiln
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gearing for cleaning the environment in the brick sector
Subroto Roy & Deepak Upadhyay sroy@sdalt.ernet.in
Millions
of dollars are spent in the form of grants, subsidies and loans to
make
|
Letter issued by
Chairman, CPCB |
this earth a cleaner
place. But are the present cleaner options – easily available, more
efficient, cost effective, technologically successful and most
important, accepted by the society at large?
Keeping
these questions in mind, a new initiative "India Brick Project" was
supported by the Swiss Agency for Development and Cooperation and
implemented by Development Alternatives, TERI, Gram Vikas and Damle
Clay Structurals Pvt. Ltd. was launched. The major stakeholders
including brick entrepreneurs, policy makers and regional industry
associations agree that the Vertical Shaft Brick Kiln Technology is
a highly viable and appropriate solution for Indian conditions.
Policy
Support
Policy
support has been forthcoming from the Central Pollution Control
Board (CPCB). The Central Board is preparing to issue draft
notification for Emission standards and stack height regulation
for the Vertical Shaft Brick Kilns. In their opinion, the
Vertical Shaft Brick Kilns are energy efficient with low emission
levels and do not require high stacks unlike BTKs. Most recently,
the Central Board has recommended to the state Pollution Control
Board and PCCs to promote VSBK technology for brick making.
Capital
Financing
Brick
industry has two profiles of entrepreneurs.
a) |
The large
manufactures (annual production > 40 lacs) who have high capital
intensive set ups like BTKs. |
b) |
The medium scale
manufacturers and clamp operators with annual production between
1 lakh to 20 lakh bricks / annum. They generally operate on low
capital margin with negliesgible fixed investments. |
|
VSBK -
New Look |
The
financing options available to medium scale entrepreneurs are indeed
limited as majority of finance is needed for working capital. Banks
and financing institutions shy away from providing finance as there
are no tangible fixed assets and the traditional brick business is
susceptible to vagaries of weather VSBK requires almost 20 times
lesser time and investment as compared to clamps and BTKs. Risk for
offering credit to VSBK is further reduced as kiln itself act as
permanent fixed investment and can be used as collateral security.
The pulse of increasing confidence among bankers can be easily
assessed from the fact that a loan was sanctioned from ‘Oriental
Bank’ Shivpuri (M.P) to a women entrepreneur in short time of just 8
days. Currently more than 6 entrepreneurs have taken loan from bank
under KVIC margin money scheme.
From the
point of view of banks and financial institutions, Development
Alternatives is working towards achieving better technological
performance with higher level of appropriate mechanization. This
will benefit the entrepreneurs in terms of arranging financing for
capital investments. At present, the capital expenditure is on
account of mechanized lifting, lifting screw and trolley
arrangement, pugging mill and brick extruder.
Production Flexibility
VSBK
gives a unique flexibility in brick production where one can easily
change his productivity by decreasing or increasing the operations
at its shafts.
Labour
Friendly
VSBK
offer a conducive environment for the brick workers to work an
almost smokeless and dust free environment.
With this
perspective in mind DA with its sisters concern TARA is preparing a
roll out plan to establish large number of kilns in coming five
years in Bihar, M.P, U.P., Rajasthan, Orissa, Chattisgarh and Raipur.
The details will be shared in the forthcoming issue.
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